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| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions |
| Accelerator pedal position sensor located in engine compartment | Connected |
Black harness plug
|
Accelerator pedal position sensor harness plug connected Terminal 1 - Signal voltage
|
Engine speed is reduced to a maximum of 2200 RPM |
| Disconnected |
Black harness plug |
Accelerator pedal position sensor harness plug disconnected
Terminal 1 to ECM terminal 15
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Fuel Temperature Sensor - Fault Code 0180
| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions |
| Fuel temperature sensor located in high pressure common rail injection housing | Connected |
Red harness plug
|
Fuel temperature sensor harness plug connected Terminal 1 - Signal voltage varies between 0.1 to 4.7 volts.
|
ECM substitutes fuel temperature sensor with fixed temperature of 90 degrees C. |
| Disconnected |
Red harness plug |
Fuel temperature sensor harness plug disconnected Check wiring continuity from
Terminal 1 to ECM terminal 40
Sensor resistance: Check resistance reading across terminals 1 & 2 on sensor 0 Degrees C = 8500 to 9500 ohms
|
Fuel Pressure Sensor - Fault Code 0190 / 0191 / 1112 / 1138
| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions |
| Fuel pressure sensor located in high pressure common rail injection housing | Connected |
Red harness plug
|
Fuel pressure sensor harness plug connected Terminal 1 - 0 to 0.2 volts
|
A replacement fuel pressure of between 400 and 1000 bars is used and the engine speed is reduced to a maximum of
|
| Disconnected |
Red harness plug |
Fuel pressure sensor harness plug disconnected Check wiring continuity from
Terminal 1 to ECM terminal 34
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Engine Speed Sensor - Fault Code 0335
| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions |
| Engine speed sensor located in clutch housing | Connected |
Black harness plug
|
Engine speed sensor harness plug connected Terminal 1 - 0 to 0.2 volts
|
Engine is stopped |
| Disconnected |
Black harness plug |
Engine speed sensor harness plug disconnected Check wiring continuity from
Terminal 1 to ECM terminal 14
Sensor resistance Check resistance reading across terminals on sensor = 400 to 600 ohms Air gap 0.5 to 1.5 mm (non adjustable) |
Camshaft Position Sensor - Fault Code 0340 / 1614
| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions |
| Camshaft position sensor located on end of camshaft | Connected |
White harness plug
|
Camshaft position sensor harness plug connected Terminal 1 - 4.8 to 5.2 volts
|
If engine is running when fault occurs, engine will continue to run. When engine has been stopped, vehicle will not restart. |
| Disconnected |
White harness plug |
Camshaft position sensor harness plug disconnected Check wiring continuity from
Terminal 1 to ECM terminal 12
|
EGR Solenoid - Fault Code 0403 / 1402
| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions |
| EGR solenoid located in engine compartment near right hand side suspension turret | Connected |
Blue harness plug
|
EGR solenoid harness plug connected Terminal 1 - Battery voltage
|
Engine speed is reduced to a maximum of 2200 RPM |
| Disconnected |
Blue harness plug |
EGR solenoid harness plug disconnected Check wiring continuity from
Terminal 1 to double relay terminal 5
EGR solenoid resistance Check resistance reading across terminals on solenoid = 5 to 20 ohms |
Vehicle Speed Sensor - Fault Code 0500
| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions |
| Vehicle speed sensor
located on transmission housing |
Connected |
White harness plug
|
Vehicle speed sensor harness plug connected Terminal 1 - Battery voltage
|
ECM substitutes vehicle speed sensor with fixed vehicle speed of 12 mph (20 Km/h) |
| Disconnected |
White harness plug |
Vehicle speed sensor harness plug disconnected Check wiring continuity from
Terminal 1 to ignition switch circuit
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Glow Plug Pre - Post Heater Circuit - Fault Code 0380
| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions | |||||||||||||||||||||
| Glow plug relay located near to battery in engine compartment | Connected |
Green harness plug
|
Glow plug relay harness plug connected Terminal 1 - 0 to 0.2 V
|
Glow plug circuit does not operate - poor cold starting performance |
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| Disconnected |
Green harness plug |
Glow plug relay harness plug disconnected Check wiring continuity from
Terminal 1 to direct earth
Glow plug heater resistance Check resistance reading across each glow plug heater to earth Resistance = 0.4 to 0.6 ohms (cold) |
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| Duration of the Pre / Post heating according to engine coolant temperature
|
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3rd Piston Solenoid - Fault Code 1135
| Location of component | ECM harness plug | Component harness plug connections | Test values | Vehicle operating conditions |
| 3rd Piston solenoid located in high fuel pressure pump | Connected |
Orange harness plug
|
3rd Piston solenoid harness plug connected Terminal 1 - Signal voltage
|
Vehicle operates normally |
| Disconnected |
Orange harness plug |
3rd Piston solenoid harness plug disconnected Check wiring continuity from 3rd Piston solenoid harness plug Terminal 1 to ECM terminal 80
3rd Piston solenoid resistance: Check resistance reading across terminals on solenoid = 20 to 30 ohms |
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